Set Injection Timing

With cold start knob on dash pushed in;

  • Remove bolt from end of pump (always replace washer).
  • Turn engine clockwise until flywheel is at TDC.
  • Install adapter 2066 and dial gauge at end of pump.
  • Preload dial gauge (about 3mm).
  • Turn engine counter clockwise until dial gauge needle just stops moving.
  • Zero gauge.
  • Turn engine clockwise to TDC.

1.081

Gauge should read:

  • 1.5 L engine
    • 0.88 ± 0.05mm (1977-80)
    • 1.15 + 0.05mm (1980 cars with yellow paint dot on advance cover)

 

  • 1.6 L Turbo Diesel
    • 1.00 ±0.05 (1982-83)

 

  • 1.6 L engine
    • 0.88 + 0.05 (1981 – 82)(and 1983 Pick-up)
    • 0.95 + 0.05 (1983 Rabbit, Jetta, and 4000)
    • 0.90 ± 0.05 (1983 Vanagon)

If necessary adjust and recheck.